Professional Acrylic Curtain Blind Rod Manufacturer

Q: Extrusion acrylic process?     SMEACRYLIC is the leader in extrusion manufacturing in Southeast Asia. It has 40 years of extrusion experience. The extrusion process is granular PMMA, which is heated and melted into a molten state. Then, the plastic material is pushed into the mold by extrusion. , and then set by water cooling. After cooling and setting, it will be cut according to the required length. The extruded acrylic products will produce round tubes (rods) or special-shaped products according to different mold shapes. Acrylic extrusion process steps：   1. Material preparation: Melt the acrylic raw material (PMMA particles), usually using a dedicated acrylic extruder. Acrylic is usually supplied in granular form, and different raw materials can be selected according to needs, such as transparency, color, light transmittance, etc.   2. Melting and homogeneous mixing: In the extruder, the acrylic pellets are heated and melted into a fluid state. At the same time, some additives, such as stabilizers, pigments, etc., are usually added to adjust the characteristics and appearance of the product.   3. Extrusion Extrusion: The acrylic melt passes through the screw shaft of the extruder and enters a metal mold with a shape similar to the final product. The shape of the mold can be designed according to the desired product. The acrylic flows through the mold, forming the desired shape.   4. Cooling and curing: Once the acrylic fills the mold, it goes into a cooling zone where it cools and solidifies. This can be achieved by circulating coolant through the mold, or using methods such as cooling fans or water showers to accelerate cooling.     Q: Customized crylic ?     SMEACRYLIC is a professional extruded acrylic manufacturer with rich experience in extrusion. Through different molds, various shapes can be produced. If you have other shapes, please provide drawings, we will evaluate and quote for you. Q: Make colored acrylic?     SMEACRYLIC mainly produce acrylic related products such as transparent, milky white, sand ingots, etc. If you need other colors of acrylic tube rods, you can refer to our fluorescent rod products, which are blue, red, yellow and green. Optionally, if it still cannot meet your needs, please provide the color number, we will evaluate and quote for you, or you can also request the acrylic processing factory to complete the needs by processing and dyeing transparent tubes and rods. Q: What are the dimensions of the extruded acrylic tube?     SMEACRYLIC have the most complete size of extruded acrylic tube, the outer diameter of acrylic tube is :Dia.(OD) 5 ~ 250mm, thickness 1/2/3/4/5mm, more than 130 kinds of stock sizes in stock, and other popular shapes and sizes, welcome to inquire. If you need a round tube with a larger outer diameter, you can consider Acrylic Cast Tube, the maximum outer diameter can reach 600mm. Q: Maximum production length? Although the extruded material can be extended indefinitely, considering the transportation and storage issues, the longest production length of our company is 6 meters. If you need a longer length, it is recommended to take over and glue it, otherwise there is a risk of breakage.

Frequently Asked Questions (FAQ) - Polycarbonate Extrusion Manufacturers   Q1: What is polycarbonate extrusion? A1: Polycarbonate extrusion is a manufacturing process that involves pushing molten polycarbonate resin through a shaped die to create continuous profiles or sheets. This process is commonly used for producing various products with specific shapes and dimensions.   Q2: What are the advantages of using polycarbonate in extrusion? A2: Polycarbonate offers high impact resistance than acrylic, optical clarity, and excellent dimensional stability. Its versatility makes it suitable for a wide range of applications, and the extrusion process allows for the creation of complex shapes with consistent quality.   Q3: What types of products can be manufactured through polycarbonate extrusion? A3: Polycarbonate extrusion can be used to produce profiles, sheets, tubes, and other customized shapes. Common applications include: Construction and Interior Design、Lighting Products、Industrial Applications、Transportation、Electronics、Protective Packaging、Medical Equipment.   Q4: How does the extrusion process impact the optical properties of polycarbonate? A4: The extrusion process, when performed with precision and proper conditions, ensures that polycarbonate maintains its optical clarity. However, it's essential to follow recommended extrusion parameters to prevent issues such as haze or discoloration. The melt temperature control, cooling rate, mold design and calibration, resin quality, post-extrusion treatment, etc. in the extrusion process are all possible influencing factors.   Q5: What should I consider when choosing a polycarbonate extrusion manufacturer? A5: When selecting a manufacturer, consider their experience, production capabilities, quality control measures, and adherence to industry standards. Additionally, reviews and references can provide insights into the manufacturer's reputation and reliability. However, SMEACRYLIC have 40 years of experience in PC production and have produced beer tubes, lampshades, pneumatic tube, precision parts packaging, medical equipment applications, etc.     Q6: Can polycarbonate extrusions be customized for specific project requirements? A6: Yes, many polycarbonate extrusion manufacturers offer customization services. This includes tailored profiles, colors, and dimensions to meet the unique specifications of your project. Q7: Polycarbonate tube standard sizes is as below :   Outter Dia. (mm) Inner Dia. (mm) Thickness (mm) Outter Dia. Tolerance Length (mm) 5 3 1 ± 0.15 2000 6 4 1 ± 0.15 2000 7 5 1 ± 0.15 2000 8 6 1 ± 0.15 2000 8 5 1.5 ± 0.15 2000 10 8 1 ± 0.20 2000 10 7 1.5 ± 0.20 2000 10 6 2 ± 0.20 2000 12 10 1 ± 0.20 2000 12 8 2 ± 0.20 2000 12 6 3 ± 0.20 2000 13 9 3 ± 0.20 2000 13 7 3 ± 0.20 2000 14 10 2 ± 0.20 2000 14 8 3 ± 0.20 2000 15 13 1 ± 0.20 2000 15 11 2 ± 0.20 2000 15 9 3 ± 0.20 2000 16 12 2 ± 0.30 2000 16 10 3 ± 0.30 2000 18 14 2 ± 0.30 2000 18 12 3 ± 0.30 2000 20 18 1 ± 0.30 2000 20 16 2 ± 0.30 2000 20 14 3 ± 0.30 2000 22 18 2 ± 0.30 2000 22 16 3 ± 0.30 2000 25 21 2 ± 0.40 2000 25 19 3 ± 0.40 2000 28 24 2 ± 0.40 2000 28 22 3 ± 0.40 2000 30 26 2 ± 0.40 2000 30 24 3 ± 0.40 2000 30 22 4 ± 0.40 2000 30 20 5 ± 0.40 2000 32 28 2 ± 0.40 2000 32 26 3 ± 0.40 2000 32 24 4 ± 0.40 2000 35 31 2 ± 0.40 2000 35 29 3 ± 0.40 2000 38 34 2 ± 0.40 2000 38 32 3 ± 0.40 2000 38 30 4 ± 0.40 2000 38 38 5 ± 0.40 2000 40 36 2 ± 0.40 2000 40 34 3 ± 0.40 2000 40 32 4 ± 0.40 2000 40 30 5 ± 0.40 2000 45 41 2 ± 0.40 2000 45 39 3 ± 0.40 2000 45 37 4 ± 0.40 2000 45 35 5 ± 0.40 2000 50 46 2 ± 0.40 2000 50 44 3 ± 0.40 2000 50 42 4 ± 0.40 2000 50 40 5 ± 0.40 2000 60 56 2 ± 0.40 2000 60 54 3 ± 0.40 2000 60 52 4 ± 0.40 2000 60 50 5 ± 0.40 2000 70 66 2 ± 0.60 2000 70 64 3 ± 0.60 2000 70 62 4 ± 0.60 2000 70 60 5 ± 0.60 2000 80 76 2 ± 0.60 2000 80 74 3 ± 0.60 2000 80 72 4 ± 0.60 2000 80 70 5 ± 0.60 2000 90 86 2 ± 0.60 2000 90 84 3 ± 0.60 2000 90 82 4 ± 0.60 2000 90 80 5 ± 0.60 2000 100 96 2 ± 0.80 2000 100 94 3 ± 0.80 2000 100 92 4 ± 0.80 2000 100 90 5 ± 0.80 2000 110 104 3 ± 1.00 2000 110 102 4 ± 1.00 2000 110 100 5 ± 1.00 2000 120 114 3 ± 1.00 2000 120 112 4 ± 1.00 2000 120 110 5 ± 1.00 2000 125 119 3 ± 1.00 2000 125 117 4 ± 1.00 2000 125 115 5 ± 1.00 2000 130 124 3 ± 1.20 2000 130 122 4 ± 1.20 2000 130 120 5 ± 1.20 2000 133 127 3 ± 1.20 2000 133 125 4 ± 1.20 2000 133 123 5 ± 1.20 2000 140 134 3 ± 1.20 2000 140 132 4 ± 1.20 2000 140 130 5 ± 1.20 2000 150 144 3 ± 1.20 2000 150 142 4 ± 1.20 2000 150 140 5 ± 1.20 2000 160 154 3 ± 1.50 2000 160 152 4 ± 1.50 2000 160 150 5 ± 1.50 2000 170 164 3 ± 1.50 2000 170 162 4 ± 1.50 2000 170 160 5 ± 1.50 2000 180 174 3 ± 1.80 2000 180 172 4 ± 1.80 2000 180 170 5 ± 1.80 2000 185 179 3 ± 1.85 2000 185 177 4 ± 1.85 2000 185 175 5 ± 1.85 2000 200 194 3 ± 2.00 2000 200 192 4 ± 2.00 2000 200 190 5 ± 2.00 2000 ※ Be able to customize a variety of colors and sizes. ※ Please click here to see the specifications of our Extruded Polycarbonate Tube.   Q8: Are there any environmental considerations with polycarbonate extrusion? A8: Polycarbonate is a recyclable material, and the recycling of plastic helps reduce the need for new raw materials while reducing the impact of plastic waste on the environment. PC is usually marked with recycling number "7". The recycling numbers of other plastics can be referred to as follows:   Q9: How can I request a quote for polycarbonate extrusion services? A9: To receive a quote, contact us SMEACRYLIC through email:[email protected] provide detailed information about your project, including design specifications, quantities, and any special requirements.   Q10: What quality control measures are in place during polycarbonate extrusion? A10: SMEACRYLIC implement stringent quality control measures, including regular inspections, testing for physical properties, and adherence to industry standards. Certifications such as ISO9001 can indicate a commitment to quality.