Professional Extruded Polycarbonate Tube Manufacturer

Q: Acrylic VS. Glass Acrylic (PMMA) is often considered an alternative to glass because it can replace glass in some ways, but there are some differences and limitations. Below is a comparison between acrylic and glass for your reference.     ACRYLIC GLASS Transparency Transmittance 92% Transmittance 75~80% Strength Strong impact resistance Weak impact resistance Weight Lighter Half the Weight of glass Heavier Ease of Processing Easy to process and bend More difficult to process and requires higher precision Temperature Resistance Lower temperature resistance High temperature resistance Safety Relative to glass Not easily cracked or chipped May form sharp fragments when broken, May cause harm to human body Cost Cheaper More expensive Application Used in making transparent utensils, Exhibits, Lighting, Safety masks...etc. Used in windows, buildings, cars...etc. These properties indicate that both acrylic and glass have their advantages and disadvantages in different situations, depending on the needs and considerations of the specific application. For example, acrylic is often used in applications that require lightweight, easy processing, and high transparency, while glass is used in applications that require high strength, weather resistance, and temperature resistance.   Common applications of acrylic replacing glass are as follows: 1. Car windows: Some parts such as rearview mirrors, windows, and headlight covers in cars use acrylic because it is light, impact-resistant, and can be molded into more complex shapes during manufacturing.   2. Aircraft windows: In the aviation industry, acrylic is also used in some aircraft windows because it has a lower weight and can withstand variable pressure and temperature changes during flight.   3. Aquariums: Acrylic is often used in aquariums because it is lighter than glass and can be manufactured in a variety of shapes and sizes while providing clear viewing.   4. Display windows: Acrylic is often used for store display windows as it is highly transparent and does not break easily, thus providing better security.   5. Lighting: Acrylic is used to make lighting shades, lamp covers, etc. because it can be easily processed into various shapes while scattering light evenly.   6. Medical Devices: Some medical devices and equipment, such as braces in dental offices and coverings for ophthalmic equipment, also use acrylic because of its light weight and transparency.   7. Interior Decoration: Acrylic sheets and panels are often used in interior decoration such as bathroom cubicles, windshields, table tops, cabinet doors etc. as it provides a modern look and transparency. Discussion on the Safety of acrylic and glass: When acrylic breaks, it usually does not form sharp fragments but instead breaks into smaller pieces or cracks. These fragments are usually relatively blunt and therefore less likely to cause puncture wounds to a human body. Due to acrylic's fracture pattern, it is considered safer than glass in some applications, especially where serious injury needs to be prevented.   However, when glass breaks, it can produce sharp fragments that pose a potential risk of injury to both humans and the surrounding environment. Although there are some special types of glass (such as safety glass or laminated glass) that can reduce the risk of fragmentation, in general, glass is more susceptible to puncture wounds when broken.    Overall, acrylic usually has advantages over glass in terms of safety because the fragments produced after it breaks are blunt and less likely to cause serious harm to the human body. This makes acrylic more popular in applications where safety is a concern, such as safety masks, display windows, children's play equipment, etc. However, for some special applications, such as car windshields, safety glass may still be a better choice because it can provide higher protection in the event of breakage. Discussion on the Weight of acrylic and glass materials: Acrylic is lighter than glass, about half as much. Due to its lightweight, acrylic often has advantages in applications where structural loads need to be reduced or weight reduction is required, such as aerospace, automotive parts, displays, etc. Products etc.   While glass is relatively heavy, weighing twice as much as acrylic of the same size and thickness, glass may be more advantageous in applications that require a stable structure or fixation, such as building structures, large windows, or applications that require a stable foundation. .   Overall, acrylic is generally lighter in weight than glass, which makes it more advantageous in applications where reduced loads or reduced structural weight are required. However, in applications where greater strength or stability is required, glass may be more suitable because its greater weight can provide stability and wind pressure resistance benefits. When selecting materials, weight and other properties need to be balanced against the needs and considerations of the specific application.   Discussion on the Processability of acrylic and glass: There are significant differences between acrylic and glass in terms of ease of processing. Acrylic is relatively easy to process and create into a variety of shapes because it is a thermoplastic material that can be heated and shaped at specific temperatures. It can be processed with standard cutting, drilling, bending, and scoring tools and does not require special glass processing skills. This ease of processing makes acrylic very useful when specially shaped products need to be made, such as curved displays, complex appliances or light fixtures.   But glass is generally more difficult to work with than acrylic because it is a non-thermoplastic material and cannot be shaped as easily as acrylic. Cutting, drilling, and grinding glass often require specialized tools and techniques, are more complex operations, often require more time and skill, and require a higher degree of precision.   In summary, acrylic is generally superior to glass in terms of ease of processing. It is easier to make into a variety of shapes and can be processed using conventional tools without requiring special skills or equipment. This ease of processing makes acrylic a flexible material suitable for applications requiring custom shapes or designs. However, it is important to note that acrylic can deform at high temperatures, so the temperature needs to be carefully controlled during processing.   Discussion on the Manufacturing Costs of acrylic and glass: Acrylic is generally less expensive than glass, especially when large quantities of the material are required. Acrylic is a popular plastic that is relatively cheap to manufacture and easy to produce and handle. However, the cost of acrylic can vary based on thickness, clarity, size, and special treatments (such as UV-resistant treatments). As for glass, the cost is usually higher, especially when large sheets, special types (such as tempered or laminated glass), or custom sizes are required. The manufacturing and processing of glass may require more energy and technology, and its special treatments, such as thermal insulation, sound insulation, lamination, or reflective coatings, may increase costs.   Summary Generally speaking, acrylic is less expensive than glass, so in more cost-sensitive applications, acrylic may be the more economical choice. However, if a specific application requires special properties of the glass, or requires special processing, the cost of the glass may be higher. Therefore, when selecting materials, cost should be evaluated along with other factors such as performance, appearance, weather resistance and safety to ensure the most suitable material is chosen.  

Q: Acrylic Cast Tube At present, SMEACRYLIC extruded acrylic tube, which can produce a maximum outer diameter of 250mm, but if you need a larger size, you can consider Cast Tube, the outer diameter can reach 600mm, Thickness 10mm, The length is 1.0~1.2M. The manufacturing process is based on liquid MMA raw material, poured into the tube mold, and formed by the centrifugal principle. The dimensional tolerance is large, the process is long, and one piece can be produced. It is suitable for small-scale production. Better, because the molecular weight is high, it can withstand temperature of about 90 degrees, but there will be fine cloth wheel throw marks on the surface. Q: Comparison table of Extruded Tube and Cast Tubes   Acrylic Cast Tube Acrylic Extruded Tube Manufacturing Operation Using liquid MMA raw material, pour it into the tube mold, It is formed by centrifugal principle and has large dimensional tolerance. The production process is long, and one can also be produced, which is suitable for small-scale production. There will be slight cloth wheel throw marks on the surface. Extruded from granular PMMA, with small dimensional tolerance, Fast production speed, suitable for mass production, It is normal to have small mold marks on the surface. Tolerance Large  Small Molecular Weight High (one million) Low (a hundred thousand) Physical properties Good (The molecular weight is high, and the temperature resistance is about 90 degrees) Not Good (the temperature resistance is about 80°) laser cutting OK OK Polishing (cloth wheel) Good (Higher temperature resistance) Not very Good Drilled (thick) Good (Good physical properties, high molecular weight) Need to drill slowly to avoid overheating (more likely to melt) Production restrictions 1 pcs can also be produced Production base quantity required  

      Acrylic Tubes/Rods  are becoming more and more popular in interior design because of their ability to create unique and impressive visual effects. Its interior appears to be something floating in the air.   Design concept: To create a modern, stylish and memorable space, while using the unique properties of acrylic pipe sticks to create a sense of lightness, transparency and space. The following are several cases of acrylic tube stick interior design case sharing:   1. Hall design: Hang multiple acrylic rods of different lengths above the ceiling of the hall, extending vertically from the ceiling to the ground. These tubes can be clear, or you can use different colored acrylic tube sticks to create a variety of different visual effects. REF.: https://www.jasboutique.co.uk     2. Exhibition compartment: Utilize the transparent properties and changeable colors of acrylic tube materials to create a unique and memorable display effect. These booth partitions are usually used in various types of exhibitions, exhibitions, events, showrooms and other places to divide the display space, display products or services, and attract the attention of the audience. REF.: https://www.pinterest.com/     3. Enclosure design: This design uses acrylic materials to build enclosures, replacing traditional brick walls or other solid material enclosures. Its transparent or translucent properties allow light to pass through and produce unique visual effects, making the space Full of lightness and openness. Although the acrylic fence is transparent, its material is generally strong and durable, and has good compression and impact resistance. This makes it not lose to traditional fence materials in terms of safety. REF.: 2022 Park Qunjian Project   4. Back wall design: Acrylic tube back wall design uses transparent acrylic tube materials for sandblasting and LED lighting to create a unique and modern background, enhance the atmosphere of the space and attract visual effects, making the entire back wall Full of life and vitality. REF.: Li Lin Design   5. Screen design: This design combines acrylic tube screen and flowing water elements to create a unique and stunning visual enjoyment. In addition, LED lights are used to illuminate the inside of the acrylic tube or under the flowing water, which can create a unique lighting atmosphere at night and enhance the beauty of the space.   REF.: https://www.sign96.com     6. Lighting effect design: Adding LED lights inside or at the bottom of the acrylic tube rod can produce unique lighting effects. Through the refraction effect of the acrylic tube, the LED light can produce a soft and bright lighting effect, adding a sense of layering and atmosphere to the interior space. REF.: Shin Kong Mitsubishi Southwest Store     7. Display racks and display cabinets: Combine acrylic tubes into frames, which can be used as display racks or display cabinets to display and display products or artworks. Transparent acrylic tubes allow the displayed items to be better displayed without blocking the view.   8. Indoor furniture:Acrylic pipe sticks can also be applied in indoor furniture design, such as chairs, tables, bookshelves, etc. These pieces of furniture are available in acrylic tubes in different colors and shapes, adding a modern touch and personalization to the interior space.   REF.: https://www.bedbathandbeyond.ca     9. Art installation: The unique transparency and light guide effect of the acrylic rod, combined with the RGB gradient light source, can effectively guide the light and distribute it evenly throughout the rod, creating a unique light guide effect. It can be used to create art installations, adding artistic atmosphere and highlights to the interior space.   The interior design of acrylic pipe sticks can bring innovation, fashion and beauty to the space, while providing practicality and functionality. You can use your creativity to create a unique interior space according to your personal preferences and space needs. However, attention needs to be paid to its material properties and maintenance requirements to ensure safety and durability. Professional designers and architects can provide more professional suggestions and ideas on the application of acrylic interior design.

Q: SMEACRYLIC packaging       Different from the packaging methods of other factories, 99% of the acrylic products produced by SMEACRYIC are packed in cartons. The advantages of this packaging are: ◆ Convenient warehouse management and control, transparent specifications and quantities. ◆ Properly protect the product to avoid bumps and injuries. ◆ Square arrangement storage, maximize the warehouse. 1. The acrylic sticks are 3-5mm in diameter and are directly bundled in a bundle of 50 pieces. When customers sell, they can save the time for inventory, and increase the strength of the sticks, which is not easy to break.   2. For acrylic rods with a diameter of more than 6mm and acrylic tubes of 8~28mm, each piece is put into a PE bag, which can reduce the risk of friction and scratches on the acrylic rod and strengthen the protection of each acrylic rod/tube. 3. The round tube over 3.30mm is packed with shrink film, and the large tube is then inserted into a round fixed piece to avoid deformation by external force. In addition to slowing down the water absorption of acrylic, it can also reduce the scraping of acrylic fragments during processing and cutting. The risk of injury is not affected by the visual gap between the PE bag and the tube. Always pallet packaging by CFS In order to ensure that the bulk cargo can be safely delivered to the customer, when the bulk cargo is shipped, it must be packaged on pallets to avoid product damage caused by bulk cargo handling. Secured with iron straps. Remarks: Air freight may not necessarily be shipped on pallets due to consideration of customer shipping costs. FCL shipment by sea For customers who leave the whole container, after completing the loading, be sure to pull the rope to protect the goods, and record the photos of the empty container, seal, before and after sealing, so as to ensure the rights and interests of customers.  

Q: Should you choose PMMA acrylic, or PC? A: Both have their own advantages and disadvantages, mainly need to consider the usage and environment, the following is a comparison table between acrylic and PC for your reference:    ITEM PMMA (Acrylic) PC (Polycarbonate) Proportion 1.19 1.2 Impact resistance Fragile 30 times stronger than acrylic Transmittance 92% 88% Processing temperature Under 80°C Under 120°C Water absorption 0.3~0.4% 0.1~0.2% Under prolonged UV light exposure Not easy to yellow easy to yellow, Need to add UV absorber layer Flame retardant degree Low (UL 94 level HB) High (UL 94 level V0) Selling cost Ordinary More Expensive   Q: What are the advantages of acrylic PMMA? Transmittance(ASTM D1003) Rockwell hardness (ASTM D785) Heat distortion temperature (ASTM D648)    Bending strength (ASTM D790) Weatherability - the extent to which the color changes with exposure time  The extent to which the flexural strength of PMMA varies with exposure time

     Acrylic tubes are often used to make storage containers, such as pen holders, makeup brush holders, pencil cases, etc. These products not only provide practical storage functions, but also make the contents visible at a glance due to the transparency of the acrylic material, presenting a modern and neat feel. The following are some storage applications of acrylic tubes:   1. Pen holder:Acrylic tubes are often used to make pen holders, which can neatly classify and store different types of pens, pencils, office utensils, etc. Transparent features allow users to quickly find the tools they need.     REF：https://www.walmart.com     2. Makeup brush tube:On the dressing table, acrylic tubes are often used to hold makeup brushes, such as eye shadow brushes, foundation brushes, etc. This keeps the brushes clean and also makes it easy for users to quickly select the brush they need.     REF：https://www.amazon.com      3. Stationery box:Small acrylic tubes can be combined together to form a stationery box, which is used to store small stationery such as staples, staplers, compasses, etc., making the desktop more tidy.  REF：https://www.aliexpress.com/    4. Tool storage:Put small tools, such as screwdrivers, wrenches, etc., into acrylic tubes to make the tools more organized.   REF：Internet   5. Storage of clothing accessories: Put accessories, such as ties, necklaces, gloves, etc., into acrylic tubes to keep them neat and easy to select.   REF：Internet 6. Jewelry box: Long or round acrylic tubes can be used to make jewelry boxes to store hair accessories, necklaces, bracelets, earrings and other accessories while displaying the beauty of the jewelry. REF：amazon 7. Souvenir display box: A souvenir display box is a container used to display and protect special items, souvenirs or collectibles. It has transparent characteristics to display and appreciate the items inside, while providing a dustproof, protective and decorative Function.    REF：uhavetohavethis 8. Doll display: Doll fans can stack acrylic tubes and arrange the dolls neatly, like a small display room. In addition to storage, you can also appreciate your treasure collection at any time.    REF：SHOPEE 9. Grow plants: Grow small plants or succulents in acrylic tubes to create a mini garden.    REF：aliexpress 10. Toy storage box: Suitable for storing small toys, such as building blocks, mini vehicles, etc. The transparent material allows children to easily find the toys they want.     When choosing acrylic tubes as storage containers, you can consider the following points:   1. Size and Shape: Consider the size and shape of the items you need to store to make sure the acrylic tube container is large enough and easy to access. Define the desired height, width and depth.   2. Sturdiness and durability: Make sure the acrylic tube you choose is strong enough and durable enough to withstand the weight of the items being stored. Choosing thicker pipe walls can increase the strength of the container.   3. Transparency: The transparency of acrylic tubes is its unique feature, but at the same time, the privacy of stored items needs to be considered. Use clear acrylic tubes if you want to be able to see your content clearly; consider translucent or tinted tubes if privacy is required.   4. Safety: Pay attention to whether the edges of the acrylic tube have been smoothed to prevent accidental injuries from possible sharp edges. Make sure the container is structurally sound to prevent it from tipping or collapsing.   5. Cleaning and Maintenance: Make sure acrylic tube containers are easy to clean and maintain. The surface of acrylic containers can be easily scratched, so use a soft cleaning cloth to clean them and avoid using abrasive cleaners.   6. Design style: Based on the usage scenario and personal preference, consider whether to add color, pattern or other decoration to make the storage container more visually attractive, and incorporate the appearance design of the acrylic tube to ensure that it can blend into your interior decoration style .   Generally speaking, acrylic tubes have great application flexibility in storage and can be flexibly configured according to different needs, providing simple and modern storage solutions. No matter which way you choose to use acrylic tubes, through transparent The appearance makes items easier to identify while maintaining a clean and organized appearance.